Trusted Remote Maintenance Partner Since 2019

Project Overview

Rio Tinto Weipa Operations Maintenance Partnership

Since December 2019, Anderson Conveyor Services has maintained comprehensive conveyor and scaffold systems across Rio Tinto’s Weipa bauxite operations, covering multiple mine sites in one of Australia’s most remote locations. Our dedicated on-site team provides 100% recoverable maintenance services, preventative programs, and emergency response capabilities. With an exceptional safety record and zero rework requirement, we’ve become an integral part of Rio Tinto’s operations team.

The Challenge

Rio Tinto’s Weipa Operations required a specialised maintenance partner capable of managing complex conveyor systems across multiple remote bauxite mine sites. The challenging environment demanded expertise in bauxite handling characteristics, remote logistics management, and reliable on-site presence. Previous contractors struggled with the isolation, the technical requirements, and the need for rapid emergency response capabilities. The client needed a partner who could maintain exceptional safety standards, minimise unplanned downtime, and integrate seamlessly with their operations team while demonstrating commitment to continuous improvement and cost optimization.

The Solution

We established a permanent on-site presence with highly skilled personnel trained specifically in bauxite conveyor systems. Our team developed deep knowledge of site-specific challenges, equipment characteristics, and operational requirements. We implemented comprehensive preventative maintenance programs designed to identify potential failures before they impact production. Our approach prioritizes doing work right the first time, eliminating costly rework and reducing safety risks. We operate as an extension of Rio Tinto’s team, taking ownership of system reliability and proactively proposing improvements. This dedicated, client-focused methodology ensures consistent performance regardless of remote location challenges.

The Result

Over five years, we’ve maintained exceptional operational reliability with zero lost-time injuries and minimal unplanned downtime. Our preventative approach and rapid emergency response capabilities keep critical conveyor systems running efficiently. We’ve implemented numerous cost-saving innovations while maintaining rigorous safety standards. Our team successfully scales from nine permanent employees to 30+ during shutdowns, managing complex maintenance programs efficiently. This proven track record positions Anderson Conveyor Services as the trusted partner for specialised remote bauxite conveyor maintenance in North Queensland.

Quick Facts

Client:
Rio Tinto
Project Category:
Conveyor and Scaffold Maintenance Partnership
Project Date:
December 2019
Location:
Weipa Operations, North Queensland, Australia
A group of workers in safety gear stands beside a pickup truck next to a long industrial conveyor belt on a dirt road, surrounded by trees and construction equipment under a partly cloudy sky.
Large industrial spools unwind thick black conveyor belts onto a dusty construction site with orange soil, pipes, cones, and striped safety tape under a partly cloudy sky.